Various comments:
I was not very methodical, but I spot checked your spreadsheet and it all looks more or less OK to me. I'd probably double-check your formula in terms of the 5 year Roth conversion ladder (implicit in cell M18 referring to H27 - I think that's right but I'd confirm that H27 is correct and not G27).
I don't think you can convert 401(k)s to Roth IRAs. Of course, after you leave service, you can roll the 401(k) to a traditional IRA and then convert from there - maybe that's what you're really intending to do. But if, for example, G is working part time in 2027,then cell G29 is problematic. Maybe you addressed this item with your OP where you write "conversions wouldn't actually start".
You might take a look at advanced I-orp (
www.i-orp.com or some such, use the advanced option). It attempts to solve the same sort of problem, with different limitations. Probably worth learning about it and plugging your situation in over there at least as a sanity check on your plan.
Your kids may qualify for AOTC during college ages. Pay $4K out of pocket, get a $2500 tax credit (part refundable, part not).
You can only include your kids in household size for ACA purposes if they are your tax dependents, which they will probably be through college age, but maybe not during college, and probably not once they work full time. Cell C44.
The child tax credit is going to be more generous than what you have listed for a year or two at least, maybe longer. C34, D34. Aside from that, your child tax credit numbers look wonky to me. Under most of the time I've been familiar with the law, you lose the CTC when your kid turns 17, so at the very least your J34 and to the right should be $0.
You seem to not have a sanity check on withdrawing more than available from your Roths. Note, for example, that H24 > H18.
Stylistically, I'd recommend writing the child tax credit row as a function of K1 and K2 ages. So something like =if(C2<17,3000,0)+if(C3<17,3000,0) in C34 and then similar formulas in D34 and to the right.
For FAFSA, I'd start looking at it around 2024 when your oldest is 15 - you might need a year or more to position yourself. Read about simplified needs tests, auto zero SAI, and automatic max Pell Grants. Also google GEN-99-10 if you're doing Roth conversions during those years.