Author Topic: I made my own bike trailer  (Read 6732 times)

Mr One Wheel Drive

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I made my own bike trailer
« on: April 04, 2014, 08:26:03 PM »
I wanted a bike trailer that was big enough to make serious trips to Costco, but looking around everything that I could find was extremely expensive. In the end I made my own out of various components that I could assemble together. The total cost was about $150, weighs about 30 pounds, and so far I've carried a mini-fridge and over 50 pounds of groceries.




I started with a cargo carrier from Harbor Freight and a kiddy bike:
Got a trailer arm and hitch from Mountain Equipment co-op.

The good news is that it is pretty easy to put together and you can do it yourself if you have a drill, some clamps and some wrenches / screwdrivers!

Here's  a more detailed write-up with instructions: http://ottawacyclist.com/my-home-made-bike-trailer/

NinetyFour

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Re: I made my own bike trailer
« Reply #1 on: April 04, 2014, 09:23:30 PM »
Wow--very cool.  Very badass.

Runge

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Re: I made my own bike trailer
« Reply #2 on: April 05, 2014, 10:19:18 AM »
Looks pretty legit to me! Nice job!

Thegoblinchief

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Re: I made my own bike trailer
« Reply #3 on: April 05, 2014, 07:29:57 PM »
Awesome. So far I've just been modding the Burley trailer I have.

FYI, I've done about 250 pounds in one of those. Less optimal design for cargo, but can handle a shit ton of weight.

dilinger

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Re: I made my own bike trailer
« Reply #4 on: April 29, 2014, 01:09:14 PM »
Nice!

Before I got a proper kid-hauling bike, I made a bike trailer out of an old jogging stroller that was in a free pile.  Some nuts & bolts, some plumbing tubing, a quick-release skewer, a hacksaw, drill, and a plastic bin from goodwill, and I was able to carry 75lbs of random stuff in it (the stroller was rated to 50lbs, but I think that was low for lawsuit reasons).  Perfect for the car-less individual who needs more than just panniers, but can't afford a proper trailer/cargo bike/etc.


CheapskateWife

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Re: I made my own bike trailer
« Reply #5 on: May 16, 2014, 08:48:04 AM »
Cheapskate Kiddo has gotten too big for his dually bike trailer, and we were thinking about CLing it...now I am seriously considering removing all the fabric and figuring out a way to attach a plastic bin to it like in dilinger's pictures....

Wait, so that means CK would be on his hook-em-up behind me, and then the trailer hooked up to him.  My a$$ is going to look fantastic :D

soccerluvof4

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Re: I made my own bike trailer
« Reply #6 on: May 16, 2014, 08:51:25 AM »
Pretty Sweet!! Like Dillingers too!

Mr One Wheel Drive

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Re: I made my own bike trailer
« Reply #7 on: May 17, 2014, 10:41:57 PM »
Before I got a proper kid-hauling bike, I made a bike trailer out of an old jogging stroller that was in a free pile.  Some nuts & bolts, some

Good job! How does the hitch work? That was the part that most worried me in the design phase.

dilinger

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Re: I made my own bike trailer
« Reply #8 on: May 17, 2014, 11:23:23 PM »
Thanks!  The hitch wasn't perfect, but it worked.  It was actually meant to be temporary.  After finishing the trailer, I spent quite a bit of time looking online at various instructables to figure out how other people had attached their trailers, with the plan of switching to a better one.  I never did; the tubing worked well enough.  It did finally break after a few years (and it was clear that it was breaking, as it had stretched quite a bit).  I had more of the tubing, so I just made another loop.

The black plastic part that's attached to the aluminum rod has a hole in it.  I don't remember what it originally was on jogging stroller, but it had a metal pin that went through it, with a gap in the center.  So, that part was already attached and made a perfect entry point for a bolt (I later replaced the bolt with a quick-release skewer, but the picture above shows the original bolt).  I have a small length of plumbing tubing, which google tells me is officially called "vinyl braided tubing".  Really strong stuff.  I flattened it out as best I could and drilled holes in both ends of the tubing.  This allowed me to make a loop with the tubing, with the bolt going through both holes of the tubing and the black plastic part.  For my bike (which had a pretty heavy-duty rack*), the best place to attach it was the end of the rack.  If the loop is too big, the trailer won't attach very well, so the loop should be just large enough to fit around whatever you're putting it around.

If the rack wasn't there, I probably could've used the seat post.  Even with the loop being tight, there's still a bit of give as you accelerate and brake.  The trailer wants to stay in motion.  One way I screwed up was by not putting any rubber around the end of the aluminum rod.  It rubbed against the rack quite a bit, scraping off paint and bits of metal over time.  Not a huge deal for my rack, but I'd have been pretty annoyed if I'd attached it to the bike frame and that happened.

 * Axiom Journey racks are these sweet little $40 racks that can accept 150 pounds (70kg) of weight.  I can't recommend them highly enough.  There are multiple rack manufacturers that use the name "Axiom", though, so make sure you're getting the right one.

dilinger

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Re: I made my own bike trailer
« Reply #9 on: May 17, 2014, 11:37:38 PM »
Since people are interested, here are some more pics.  The originals that I posted were from 2010 (I think I made the trailer in 2009).

Here are some from 2014, when I finally gave the trailer away to someone who needed it.  You can see more details; the quick-release skewer, the bare metal end of the rod that made my rack look ugly, the bolts that held the plastic container in place (a bit rusty by that point), vestigal parts of the stroller hanging down off the axle that I had sawed off, etc.  Wish I'd gotten a picture of the underside, but I guess I never took any.  For the most part, the underside was unmodified from the original stroller, with the exception of the bolt container attachments, removal of unnecessary pieces, and the trailer arm bolt attachments.

The stroller looked pretty similar to this before I got my hands on it:
http://www.user-agent.org/stuff/images/baby_jogger_stroller_05.jpg
http://www.user-agent.org/stuff/images/baby_jogger_stroller_06.jpg