going for a flexible 4% SWR.
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Again, assuming I need $18k/yr, any ideas on the route you'd take with these numbers to FIRE?
The 4% rule does well for a 30 year retirement (assuming yesterday's weather predicts tomorrows. Ignore Fukishima].
It fails for longer. See
http://www.retailinvestor.org/pdf/Bengen1.pdf for the origin of the 4% "rule".
Put your numbers into cfiresim.com or firecalc.com (tweaking everything) to check things out. Make sure to include Social Security, because you'll definitely need that. And the idea of a part-time job? Well, maybe. If the economy goes south, you could be in a 10% unemployment scenario vying with people who've actually worked recently. Risky.
As for the Roth conversion ladder, make sure to check its affect on your health care premiums. Any income-based subsidy (current in ACA for 2017, possibly 2018, possible for any Republican replacement) loss will drain off the value of the Roth conversion vs doing a SEPP (72t) when you're 42 through tax inefficiency.
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Another consideration is the degradation to health that starts to happen to a man in his 40s. You're entering the age of torn Achilles tendons and the fruits of metabolic syndrome. Unless you have outstanding insurance, you're at risk for a massive shock that will devastate your savings.
Even without that, your health insurance premiums will rise dramatically as you age. I guess if you're not in the US, you'll be OK (and moving to another country is an option, right?)
Do you have the discipline to live off $18K for the rest of your life? Only you can answer that question.
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Finally, 9 years is a long time. We don't know if we're at 1929 or 1989 for the stock market...