Sailor Sam,
Thanks for the link to the calculator. I've been using the wage tables forever.
Murse
There are definitely some sweet spots for maximizing if you are near the edge of two brackets. I run the numbers every year at least once, and anytime something changes.
For example, our health care deductions will change in January, these are pretax, so they will change the amount of taxable income used in the calculation. If this puts me at the lower end of a bracket, I will look at the amount going to retirement, and if adding a few dollars will push me into the lower bracket I may do it.
Sometimes putting more into retirement will give me a bigger paycheck.