Do you vacuum pack the meals or just use freezer bags? This sounds intriguing but I don't have a Costco membership or a car.
I don't have a vacuum sealer (kind of funny when you look at all of the other kitchen gadgets that I have never used, but bought 3 years ago in preparing for my first home! :( ).
However, for meals that have a high % of liquids in them, you can freeze them just fine in a bag, since they won't get freezer burn. So things like chili freeze absolutely perfectly in individual servings in quart-size bags.
And I also bought some fresh fish on sale - simply cut them up into individual serving/one meal's worth, put the fish (uncooked) into the bag, and cover with water. The water will cover the fish and prevent any freezer burn or drying out, and when you thaw it out, it will be just like it was the day you froze it. You can use this trick for any other foods that won't be effected by some water (i.e if it's cooked, it will still freeze just fine in water - but the water might remove some of the seasoning/flavor on the surface). Kind of a poor-mustachian's freezer sealer. :)
Other meals might be more susceptible to freezer burn, and it could also depend on how low you have your freezer set, humidity levels, and other environmental conditions, but I routinely buy and bake chicken breasts, beef roasts, and pork country style ribs...slice them into individual serving sizes, and freeze, and they last 2 months in the freezer without any negative effects.
The one thing that I do need help on are frozen potatoes. I make breakfast sandwiches in the microwave in the morning (egg, ham, potato). I've tried cooking my potatoes in a batch in the oven when I have it on cooking something else, but when I freeze the potatoes and defrost them in the microwave, they come out rubbery!
I've tried simply baking the potatoes then freezing, I've tried baking fully then sauteeing to get a crispy edge, and I've tried flat-out sauteeing...but they always defrost as a rubbery, unappetizing thing.
Any suggestions on freezing cooked potatoes? Aldi's frozen hash brown patties are the lowest price in town, but I'd rather buy a 5lb bag of potatoes for $1.50 and make my own, instead of buying the calorie-laden patties for 4x the cost!