Author Topic: Fixed my Lexus ECM and saved a bunch of $  (Read 2903 times)

kendallf

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Fixed my Lexus ECM and saved a bunch of $
« on: June 30, 2014, 06:12:14 PM »
My 94 Lexus SC300 started intermittently running very badly a couple of weeks ago.  It would set codes, go into what I surmised was 'limp home' mode where it ran pig rich, wouldn't idle, and generally behaved badly. 

After some troubleshooting, I narrowed it down to the ECM itself and brought it in to work today.  The ECM has a bunch of electrolytic capacitors that had overheated and failed, corroding the board under them.  Here's a pic of the worst one, under magnification:



Thanks to a talented micro-min solder tech who works with me, it's repaired and I drove it home tonight.  The trace and one pad for the cap were gone, along with an adjoining trace.  He soldered 30 ga. wire over the breaks, including forming the wire into a loop for one leg of the cap.  He then soldered the cap to the wire loop as well as the other side of the board.  Beautiful job and beyond my soldering skills, for sure!  It's good to have friends.  :-)

I don't know what that job would've cost to have somebody else troubleshoot and source an ECM.  More than the car's worth, for sure.  206k miles and it purrs like a kitten, though.

zolotiyeruki

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Re: Fixed my Lexus ECM and saved a bunch of $
« Reply #1 on: June 30, 2014, 08:31:32 PM »
Nice!  I used to fix computer monitors as a somewhat-profitable hobby, and most had blown capacitors in 'em.  It's actually a pretty easy fix, but you're lucky that the copper circuit board traces were still intact--those are considerably more difficult to repair.

kendallf

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Re: Fixed my Lexus ECM and saved a bunch of $
« Reply #2 on: June 30, 2014, 08:40:16 PM »
The traces were not intact; that's why I was grateful to have a good tech helping (ex-Navy guy who taught the certification course at the depot repair shop).  I would've "white wired" the board with jumpers, but he repaired the traces.  :-)

Nords

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Re: Fixed my Lexus ECM and saved a bunch of $
« Reply #3 on: June 30, 2014, 09:45:47 PM »
(ex-Navy guy who taught the certification course at the depot repair shop).
By any chance Is he a nuclear-trained electronics technician (ET) who's graduated from the Navy's Electronics Technician Maintenance School?

I used to work in the same building with the Pearl Harbor ETMS training site.  The gear and the repairs are incredible.

I wonder where you'd even be able to find a 20-year-old ECM.  Junkyard?

kendallf

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Re: Fixed my Lexus ECM and saved a bunch of $
« Reply #4 on: July 01, 2014, 06:04:11 AM »
(ex-Navy guy who taught the certification course at the depot repair shop).
By any chance Is he a nuclear-trained electronics technician (ET) who's graduated from the Navy's Electronics Technician Maintenance School?

I used to work in the same building with the Pearl Harbor ETMS training site.  The gear and the repairs are incredible.

I wonder where you'd even be able to find a 20-year-old ECM.  Junkyard?

I'm not sure what his Navy background is; I work for the Fleet Repair Center here in Jacksonville and he's currently a tech in our development group.  We try to steal the best techs occasionally from the depot shops since most of us engineers are better at design than fabrication.  The shops there have some rather esoteric equipment for repair and some very talented artisans.

ECMs are available from a lot of salvage yards; I use a site called car-part.com which will search yards all over the nation for your part.  There are actually four possible ECM variants for that year SC300; I found a couple but one yard wanted $300 for the used one, which I wasn't willing to pay.

Exflyboy

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Re: Fixed my Lexus ECM and saved a bunch of $
« Reply #5 on: July 01, 2014, 09:27:48 AM »
Great job!

Frank